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Heavy Duty
Plastic Pallets
Built to Rack.
Built to Export.

Industrial-grade PP pallets for selective racking, drive-in racking, automated conveyor systems, and ISPM 15 export. 5,000 lb capacity. 4-way forklift entry. Direct from Elipacko.

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Heavy duty plastic pallet Plastic pallet warehouse floor
Rackable plastic pallet
Type 01

Rackable Pallet

Structural runner beams span 42-inch rack centers. Rated 2,500–3,000 lb per beam pair. Industry standard for selective and push-back racking.

Nestable plastic pallets stacked
Type 02

Nestable Pallet

Nests 10:1 empty for return freight. 3,000 lb static, 1,500 lb dynamic. Best for closed-loop operations with high back-haul freight volume.

Stackable export plastic pallet
Type 03

Stackable Export Pallet

Rigid top and base deck for floor-stacking 6 high loaded. ISPM 15 compliant for international freight — no fumigation documentation required.

Load Rating Comparison Table

All ratings at standard GMA 48×40 in footprint. Custom sizes available — specify when quoting.

Pallet TypeStatic LoadDynamic LoadRacking LoadStack Ratio (empty)Min Temp
Nestable3,000 lb1,500 lbNot rated10:1−20°C
Stackable4,500 lb2,200 lb2,000 lb4:1−30°C
Rackable (standard)5,000 lb2,500 lb2,500 lb per beam2:1−30°C
Rackable (heavy duty)6,000 lb3,000 lb3,000 lb per beam2:1−30°C

Racking System Compatibility

Selective Racking

The most common racking type. Rackable PP pallets are designed with runner beam centers matching standard 42-inch selective rack beam spans. The runner bottom surface contacts the beams across the full span width — no center-sag over a 5-year racking cycle. Specify your beam face width and coating when ordering to confirm runner compatibility.

Drive-In & Drive-Through Racking

Drive-in racking requires a pallet with a full perimeter bottom rail to sit on the row guide rails. Not all plastic pallets are suitable — confirm the base rail profile with Elipacko before ordering for drive-in applications.

Automated Systems & AS/RS

Automated Storage and Retrieval Systems (AS/RS) require ±3 mm dimensional tolerance across all pallet dimensions and a specific bottom-deck surface profile for conveyor and shuttle engagement. Elipacko supplies AS/RS-specified pallets — provide your system manufacturer's pallet specification document when quoting.

Export: Why Plastic Beats Wood

ISPM 15 — Zero Documentation

Every country that enforces ISPM 15 requires heat-treatment or fumigation certificates for wood pallets. This adds days to shipment preparation, cost per pallet for certification, and risk of inspection holdups at the port of entry. Plastic pallets contain no wood. They are ISPM 15 exempt by nature — no certificates, no delays, no holdups.

Consistent Dimensions at Destination

Wood pallets used for export are often sourced locally — meaning inconsistent construction, varying board thickness, and dimensional variance that causes problems at automated receiving docks. A plastic pallet from Elipacko is manufactured to the same tooling tolerance every time, in every batch.

No Fumigation Residues

Methyl bromide fumigation, still used in some markets, leaves residues on wood that can transfer to food products. PP pallets require no fumigation and carry no residue risk. Contact Elipacko for export pallet specifications.

Heavy Duty Plastic Pallet FAQs

What is the difference between a rackable and a stackable plastic pallet?

A rackable pallet has structural runner beams designed to span rack beam pairs without sagging — it can be loaded on a rack without a full deck support. A stackable pallet has a solid base that requires full floor or deck support. Stackable pallets typically have higher static load ratings for floor stacking but cannot be used in beam racking without a full deck beneath them.

Can heavy duty plastic pallets be used in freezer storage?

Yes. Elipacko's rackable and stackable heavy duty pallets are rated to −30°C continuous use. The PP formulation is impact-modified to maintain toughness at freezer temperatures — it will not become brittle or crack during normal forklift handling in a frozen store.

Do plastic pallets comply with ISPM 15?

Yes — by exemption. ISPM 15 applies to wood packaging. Plastic pallets contain no wood and are therefore exempt from all ISPM 15 requirements. No heat-treatment documentation or fumigation is required for export. This applies to all Elipacko plastic pallets.

What sizes are available?

Standard GMA 48×40 inches are available from existing tooling. Custom dimensions require new tooling. Lead times and tooling costs are confirmed at the quoting stage with Elipacko.

How long does a heavy duty plastic pallet last?

Under normal industrial warehouse conditions, Elipacko heavy duty pallets are designed for a 10+ year service life. The main factors that reduce service life are UV exposure (outdoor long-term storage), chemical exposure (incompatible cleaning agents), and severe impact from repeated forklift tine misalignment. All three are avoidable with correct handling and storage protocols.

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Spec Your Heavy Duty Plastic Pallets

Rackable, nestable, or stackable — tell Elipacko your load requirement and they'll confirm the right spec.

Contact Elipacko for Technical Specs →